Cables & Wiring
Bespoke Cables, Wiring & Loom Harnesses for High-Performance Applications
Anstee Coil Technology designs and manufactures bespoke cables, wiring, and custom loom harnesses, supplying OEM customers globally across industrial, aerospace, automotive, medical, and specialist engineering sectors.
We specialise exclusively in custom cable sub-assemblies, overmoulded terminations, and sensor wiring looms—we do not manufacture bulk power transmission cables or standard domestic commercial wiring.
Developed alongside our world-class electromagnetic coil winding and sensing device manufacturing over several decades, our tri-region facilities produce high-precision wiring assemblies in both rapid prototype quantities and high-volume production runs.
Cable & Wiring Harness Manufacturing Expertise
Demanding industrial environments place severe mechanical, thermal, and electrical stresses on interconnecting cables. Poorly insulated or improperly shielded wiring leads to signal attenuation, electromagnetic interference (EMI), and insulation breakdown under continuous thermal cycling.
We engineer custom cable assemblies utilising advanced high-temperature fluoropolymers, glass braid sleeving, and custom overmoulded headers. From micro-miniature sensor looms to heavy-duty industrial harnesses, our manufacturing processes guarantee long-term signal integrity and mechanical durability.
OEM Cable & Wiring Capabilities
Bespoke cable assemblies and complex wiring looms tailored to exact OEM drawings
Ultra-high-temperature cable solutions rated for continuous operation up to 350°C
Polytetrafluoroethylene (PTFE) and FEP insulated wiring for extreme chemical and thermal resistance
Glass braid and silicone sleeving for enhanced thermal and mechanical abrasion protection
Polyvinylidene fluoride (PVDF) and specialised PVC options for flexible, oil-resistant routing
Precision overmoulding and potting for robust strain relief and IP-rated fluid sealing
Extensive stocks of specialist magnet wire, multi-core cable, and shielding sleeves for fast lead times
Integrated manufacturing connecting coils, pick-off sensors, and wiring harnesses into single-source assemblies
100% quality inspection, including automated continuity, Hi-Pot insulation, and pin-out verification
Specialised protective packaging ensuring zero pin bending or cable distortion during transit
Governing Physics: Resistance, Dielectric Integrity & Signal Noise Mitigation
The electrical performance and thermal threshold of a custom wiring loom are governed by fundamental electrical principles. Conductor resistance and voltage drop across a wiring assembly are defined by the standard resistivity equation:
R = ρ · (L / A)
Where R is conductor resistance (Ohms), ρ is material resistivity (Ω·m), L is length (m), and A is cross-sectional conductor area (m²). In high-temperature sensor applications, elevated thermal conditions increase resistivity (ρ), making optimal conductor gauge selection critical to prevent signal loss.
Furthermore, for low-level sensor signals (such as Coriolis pick-off coils or temperature sensors), mitigating Electromagnetic Interference (EMI) is critical. Signal-to-Noise Ratio (SNR) is optimised using braided shielding and twisted-pair routing:
SNR = 20 · log₁₀(S / N)
Where S is the sensor signal magnitude and N is the coupled electromagnetic noise voltage. Anstee Coil integrates precision braided shielding, drain wire grounding, and twisted-pair geometries to suppress crosstalk and external noise, ensuring pure signal transmission in high-EMI industrial environments.
Technical Specifications
| Specification Parameter | Standard Capability & Range |
|---|---|
| Harness Types | Custom Sensor Looms, Multi-Core Cable Assemblies, Overmoulded Lead Wire Windings, Flying Leads |
| Conductor Materials | Oxygen-free High Conductivity (OFHC) Copper, Tinned Copper, Silver-Plated Copper, Pure Nickel Wire |
| Insulation Ratings | PTFE, FEP, PFA, PVDF, Glass Braid, High-Temp Silicone, PVC (Ratings from -65°C up to +350°C) |
| Shielding & EMI Protection | Tinned / Silver Copper Braiding, Aluminium Mylar Tape, Twisted-Pair Configurations, Ferrite Cores |
| Termination & Overmoulding | Custom Low-Pressure Overmoulding, Epoxy Strain Relief Booting, Crimped Terminals, Soldered Joints |
| Ingress Protection (IP) | Sealed Assemblies up to IP67 / IP68 for Submersible & Harsh Process Environments |
| Testing & Compliance | 100% Automated Pin-Out Continuity, Hi-Pot Dielectric Withstand (up to 5kV), ISO 9001:2015, RoHS / REACH |
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Designed for Seamless Integration with Coils & Sensors
By manufacturing electromagnetic coils, sensor components, and wiring harnesses under one roof, Anstee Coil eliminates integration mismatch risks. We supply fully matched coil-and-cable assemblies with overmoulded strain relief, pre-terminated headers, and tested pin-outs ready for direct installation into your housing.
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Global Manufacturing & Tri-Region Supply
Anstee Coil Technology delivers custom cables, wiring, and loom harnesses globally, serving OEM clients across Europe, Asia, North America, and Latin America. We guarantee identical engineering standards, ISO 9001 quality controls, and competitive lead times from our state-of-the-art facilities in the UK, China, and Mexico.
Frequently Asked Questions
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Yes. We specialise in fully integrated assemblies where custom wiring looms, overmoulded terminations, and lead wires are attached directly to our coils and sensors, providing a plug-and-play solution for meter manufacturers.
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We engineer ultra-high-temperature cable assemblies utilising PTFE, FEP, and ceramic-glass braid insulation that maintain electrical integrity in extreme environments rated up to 350°C.
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We implement custom EMI shielding strategies, including high-density tinned copper braiding, aluminium foil wrapping, and precision twisted-pair conductor configurations to protect low-voltage signals from power supply noise.
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Every wiring assembly undergoes 100% automated electrical testing, including pin-out continuity, crossover verification, DC resistance testing, and High-Potential (Hi-Pot) dielectric insulation testing.
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Yes. We offer custom low-pressure overmoulding and potting encapsulation to provide mechanical strain relief and IP67/IP68 ingress protection against water, oil, and harsh chemicals.
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We support OEM clients throughout their product lifecycle, offering fast-turn prototype quantities (from 5 to 10 units) up to high-volume production supply across our global facilities.
Request a Quote for Cables & Wiring
If you require bespoke cables, wiring, or loom harnesses, whether for prototype development or full production supply, our engineering team is ready to support your project.
Contact us to discuss your requirements or request a quote.
Contact Us
UK
E sales@ansteecoil.co.uk
T +44 (0) 1453 708900
CHINA
E sales@ansteecoil.cn
T 0519-89886850
Mexico
E sales@ansteecoil.mx
T +52 81 87480766
Did you know...
Since we started making copper coils in 1948, we’ve used enough wire to circle the Earth around five times! That’s a lot of wire (approximately 200,000 Km) and lots of innovative, reliable products working around the world. Wherever you are in the world, you can be sure we know what we’re doing when we manufacture your electromagnetic coils…
